How do you integrate an exoskeleton in a company, step by step?
The answer in detail
Introducing an exoskeleton in a company is not just buying a device. The integration approach presented by the Seine-Maritime management center, based on standard NF X35-800, breaks it into four phases: state the need, select, evaluate, deploy.
This approach aims to check that the device meets a real physical-assistance need without creating a new risk. It applies to work situations, and the occupational physician is involved for the medical opinion, usage recommendations and risk assessment. This is not medical advice or legal advice: it describes a prevention method.
The four phases
- Needs statement: analyze existing activities (tasks, constraints, accidents, musculoskeletal disorders), identify assistance needs, define the future activity and draft specifications.
- Selection: identify one or more models, compare them (assisted areas, weight, maintenance) and check compatibility with tools and protective equipment.
- Evaluation: analyze usefulness, usability, impact and safety, in iterative cycles.
- Deployment: pilot with volunteers, training and tests in real conditions, then gradual rollout and continuous follow-up of health, performance and user feeling.
INRS also recommends that discussions be held as early as possible in the project, with everyone concerned.
Step-by-step instructions
- Set up a working group before the device even arrives: prevention, occupational health, management, employees.
- Analyze the workstations and document the constraints that justify assistance.
- Compare several models on written criteria, including compatibility with your equipment.
- Organize a pilot with volunteers, a hands-on session and trials in real conditions.
- Decide on rollout based on feedback, then track health, performance and feeling.
Common mistakes
Difficulties almost always come from a project launched without an evaluation stage.
- Buying the device before writing down the need.
- Skipping the pilot and rolling out immediately.
- Leaving the occupational physician or the works council out of the discussion.
- Not checking compatibility with the tools and protective equipment in place, which can make the device unusable on the workstation.
- Providing no follow-up after deployment, when the approach calls for continuous follow-up.
Key takeaways
The integration approach has four phases: needs, selection, evaluation, deployment, with a volunteer pilot and continuous follow-up. It relies on standard NF X35-800 and involves the occupational physician. Roll out only after the pilot, keep the minutes and continue follow-up after deployment. For the legal framework, read our question on the works council and our question on user familiarization.